PLUNGER
AI BRAIN
PHYSICS-INFORMED PREDICTIVE LIFT CONTROLLER
Close the loop on gas well automation. Install our local edge cockpit and completely eliminate timer guessing, gas locks, and valve damages.
Why Traditional Controllers
Keep Gas Wells Trapped
Wells are dynamic, governed by changing reservoir physics. Static timers and basic rule-based controllers fail to adapt, costing operators millions in downtime.
Traditional Rules & Timers
Reactive & Fixed Timer Logic
- •Liquid Loading: Cannot react to sudden liquid dumps, letting the well load and die.
- •Mechanical Destruction: Plungers arrive at surface > 1,500 ft/min, cracking valves.
- •Constant Interventions: Production engineers make manual guessworks via daily site visits.
Plunger AI Brain
Predictive & Physics-Informed
- •Physics-Informed: Continuously estimates casing/tubing gradients to predict liquid levels.
- •Optimal Velocity (350–1200 ft/min): Dynamically scales shut-in periods to ensure safe arrival speeds.
- •Autonomous Adaptability: Runs edge cycles 24/7, boosting gas yields by 15-20 MCF per day.
AUTONOMOUS STATUS: OPTIMAL
AI adjusting afterflow parameters in real-time. Target velocity locked.
Simulate Your Wellbore
Interact with the physics of a gas well. Adjust the pressure and fluid parameters below to see how Plunger AI maintains safe velocity ranges and optimal production.
Physics Controllers
Calculated Diagnostics
Operation Status: OPTIMAL
Gas pressure is successfully overriding system resistance. Plunger is cycling smoothly in the optimal velocity range, maximizing unloading efficiency.
Autonomous Pipeline Conduit
Witness how raw sensor physics flows into real-time model decision logic, producing automatic well adjustments on the fly.
1. Continuous Edge Sensing
Reads wellhead casing pressure, tubing pressure, and plunger arrival timestamps at the physical pad at a 100Hz frequency.
2. Physics-Informed Prediction
Edge processor runs neural net algorithms to forecast wellbore pressure buildup and liquid loading risks 30 cycles ahead.
3. Closed-Loop Regulation
Automatically triggers changes to tubing-over-static, afterflow, and shut-in intervals, adjusting pneumatic valves.
The AI Edge Cockpit
Interact with the primary operational screens running directly on the edge hardware.
Calculate Your Production Lift
Input your current field statistics to calculate the revenue potential of deploying autonomous AI controllers across your asset.
Asset Parameters
Projected Incremental Returns
Deploy on Your Assets Risk-Free
We run a no-upfront-cost pilot on 3 wells for 30 days to prove performance.
Trusted by Field Operations
From the control room to the well pad, production and engineering teams realize immediate volume increases and automated safety cycles.
VP OF UPSTREAM PRODUCTION - PERMIAN BASIN
VERIFIED CLIENT VOICE"We deployed Plunger AI on 42 of our struggling wells in West Texas. Within 30 days, our average production grew by 18.5% daily. The autonomous controller reacts to line spikes faster than any field team could."
ASSET MANAGER - ANADARKO BASIN
VERIFIED CLIENT VOICE"We were spending thousands weekly on swab rigs for liquid loaded wells. Since installing Plunger AI, plunger arrivals have hit 100% consistency, keeping the wells completely unloaded and flowing 24/7."
AUTOMATION SUPERINTENDENT - EAGLE FORD
VERIFIED CLIENT VOICE"Traditional rules-based controllers require constant manual intervention as reservoir pressure decays. Plunger AI's edge neural networks adjust tubing-over-static targets dynamically. It's truly 'set and forget'."
PRODUCTION ENGINEER - BAKKEN FORMATION
VERIFIED CLIENT VOICE"Valve and bumper damage used to be a major source of downtime. By keeping plunger velocities locked tightly in the 350-1200 ft/min target zone, Plunger AI has eliminated high-speed impact failures."
FIELD OPERATIONS LEAD - DJ BASIN
VERIFIED CLIENT VOICE"Instead of reacting to low-velocity alarms and racing to site, we rely on the controller's auto-recovery cycle logic. The well restores itself automatically before liquid loading can kill the gas flow."
CHIEF DIGITAL OFFICER - MID-CONTINENT
VERIFIED CLIENT VOICE"We've trialed multiple dashboard tools, but Plunger AI is the first platform that closes the loop and takes physical action at the edge. The production metrics and downtime reductions speak for themselves."
Ready to Connect
The AI Brain?
Stop relying on fixed, static timers. Hook up our cognitive edge controller and instantly maximize gas volumes while safeguarding your downhole equipment.